Φ26х20mm Max Punching Cnc Angle Steel Punch Shearing Machine Line 2200/4300KN Cutting Force

Φ26х20mm Max Punching Cnc Angle Steel Punch Shearing Machine Line 2200/4300KN Cutting Force

Product Introduction:

The JNC series high-speed CNC angle punching, marking, and cutting production line is composed of key components such as the punching unit, marking unit, cutting unit, transverse conveyor, rotary conveyor, feeding conveyor, unloading conveyor, CNC feeding carriage, hydraulic system, electrical system, pneumatic system, and other essential elements. Designed specifically for the automated processing of angle steel used in tower manufacturing, this production line operates with full numerical control, offering user-friendly operation. It provides automated, high-precision, flexible, and large-scale production capabilities.

Product parameters:

Product Features:

1. The CNC angle iron punching machine is equipped with either two or three punching units, each capable of accommodating three different punch sizes. These units are precisely controlled via numerical control (NC), ensuring accurate positional adjustments during the punching process. The machine is capable of producing both round and oval holes. With its high-speed feeding and punching capabilities, it significantly enhances production efficiency. For 50×50×4mm angle steel, the machine can achieve a production output of 9-10 tons per eight-hour shift.

2. The marking unit of the CNC angle punching machine is housed in a robust and durable enclosure. The marking system features four cassette sets, which can be selected through programming, offering flexibility in adjusting the marking position. Additionally, the machine employs a disc marking technique with 10 rows, automatically selecting characters without the need for manual input, thereby greatly improving marking efficiency.

3. The CNC angle bar cutting machine is equipped with a single-blade shearing unit, renowned for its superior cutting force. Each cut is executed with zero material waste, delivering a clean and smooth cut surface. The blade housing is designed with an open-door feature, facilitating quick and safe blade replacements.

4. The horizontal material table efficiently transports the angle bar to the rotating material rack, which is powered by a motor and reducer. This mechanism ensures precise positioning of the angle bar onto the feeding conveyor for subsequent processing.

5. The workpiece is securely clamped and advanced by a CNC feeding carriage, ensuring accurate alignment and positioning. The feeding carriage is driven by a servo motor and incorporates feedback from a photoelectric encoder, functioning within a closed-loop control system to improve precision.

6. The CNC angle steel metal punching and marking machine operates through a hydraulic system that powers the punching, marking, and shearing functions. It is equipped with a high-speed hydraulic station, complete with an accumulator, and the hydraulic lines feature ferrule-type connections, ensuring leak-proof performance while simplifying maintenance and part replacement. The primary hydraulic valve blocks are supplied by the renowned Atos brand, guaranteeing a reliable and high-performance hydraulic system.

7. The hydraulic station's cooling system provides multiple options, including water cooling, air cooling, or oil chilling. This versatility enables customers to select the most suitable cooling method based on their specific operational requirements.

8. The control system consists of an upper computer, PLC, servo motor, external detection switches, and other critical components. The operator simply inputs the processing parameters, and the system automatically generates the corresponding processing program. It is fully compatible with various file formats, including DXF, NC, and others generated by CAD software. The upper computer’s human-machine interface is highly user-friendly, featuring an intuitive display and streamlined operation. It includes functions such as graphical visualization of workpieces, extensive data storage, real-time location tracking, and fault alarm notifications.

These samples, representing standard specifications and typical processing parameters within the angle steel tower industry, allow users to directly evaluate the equipment's processing quality, precision, and craftsmanship. They act as a tangible benchmark for assessing the equipment’s performance and its alignment with specific production requirements, thereby supporting informed, data-driven decision-making for potential applications.

In the construction of ultra-high voltage (UHV) transmission lines, where towers endure extreme weather conditions and substantial loads, this equipment is crucial for processing the angle steel components that constitute the core structural framework of the towers. It efficiently performs drilling and stamping operations on the angle steel used in tower bodies, cross-arms, and other critical structural elements, ensuring precise dimensions and secure connections that uphold the overall stability and structural integrity of the towers.